Building Material Equipment Gypsum Plaster Board Production Line

• Product Type: Paper Faced Gypsum Board
• Automatic Grade: Automatic
• Power Source: Electric
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: DCIP021
• Screw Design: Single-Screw
• Certification: ISO
• Condition: New
• Customized: Customized
• Application: Buidling Material
• Item: Gypsum Plaster Board Production Line
• Hourly Capacity: 200-3000m2
• Fuel: Natural Gas/Coal/Diesel/Heavy Oil
• Machine Type: Non-Standard/Customized
• Finish Board Type: Common, Water-Proof, Fire-Proof
• Heating System: Hot Air Stove
• Feacture: Energy-Saving, Low Cost,High Capacity
• Service: Oversea Engineers Available
• Guarantee: One Year
• Market: Middle East/Africa/Europe/South America/Oceania
• Transport Package: Seaworthy Packing
• Specification: Nonstandard
• Trademark: DCI
• Origin: China
• HS Code: 847480901
• Production Capacity: 3 Sets
• Package Size: 1200.00cm * 233.00cm * 215.00cm
• Package Gross Weight: 25000.000kg

Product Description

Fireproof Ceiling Gypsym Board Making Machine:

1. Annual output:
5million to 30 million sqm(based on thickness of 9.5mm gypsum board)

2. Working time: 24hours/day and 300 working days/year

3. Raw material: Gypsum powder, shielding paper, modified starch, foaming agent, glue

4. Fuel: Natural gas, diesel, heavy oil or coal

5. Product quality and specification:
1) The product is in compliance with National Standard GB/T9775-2008
2) Product specification:
Length: 2400mm~3600mm
Width: 1200mm or 1220mm
Thickness: 8mm-20mm

6. Main process:
1)Raw material blending;
2)Shaping;
3)Wet board/panel conveying;
4)Drying;
5)Dry board/panel conveying;
6)Finished product stacking and storage.

7. Main technology:
The production line adopts special designed hot air stove heating system

8.Raw material consumption list:
(Based on 9.5 mm gypsum board for reference)

Gypsum	6.8kg/m2
Shielding paper	0.48kg/m2
Modified starch	0.035kg/m2
Foaming agent	0.008kg/m2
Glue	0.005kg/m2
Fiberglass (optional)	0.025kg/m2
Electricity	0.3kwh/m2
Water	4.8kg/m2
Light oil	1,000,000kcal/hour
Natural gas	0.45m³/m2

 
Till now, we've manufactured and supplied complete sets of machine lines to Russia, Oman, Uzbekistan,United Arab Emirates, Iran.

Production Method of Gypsum Board Production Line:
This production line used  the  calcined gypsum powder, water and various additives are automatically and separately measured and conveyed into the mixer by continuous auto-conveying system. After well mixed into slurry and spreaded onto the gypsum board protective paper which is continuously moving forward. During the progressing process, the slurry is gradually dispersed with vibration, and jointed with back protective paper.  When going through extruded shaping machine, the slurry is fully wrapped by upper and lower paper, pressing into well-regulated flat board which is continuously brought forward as per a stable and strictly controlled speed. After any minutes , the calcined gypsum in the slurry is hydrated again and crystallized into tiny interpenetrative dihydrate gypsum crystal with higher strength. And then, the wet gypsum board with a certain strength and regular shape is precisely cut into individual boards with set size by an auto-controlled cutting system. The individual boards are orderly arranged, turned over by program control system and brought into the dyer. In the dryer, the absorbed water in the boards is evaporated away. following strict drying system(The crystal water in the gypsum crystal has no loss). After brought out from the dryer, the boards are gradually cooled down in the running process. The front sides of every two boards are folded after turned over again, and the two ends are cut into boards with regular size and nice appearance by end sawing machine.  And finally the boards are conveyed to automatic stacking machine and stacked into well-ordered finished products before put into storage.


About DCI:
Hengshui Decheng Machinery & Equipment Co., Ltd, founded in 2008, is a comprehensive enterprise of machinery manufacture, research&development and investment casting. It has 218 staffs and 53 technical staffs including senior engineers, engineers and technicians. It covers 30, 000 sqm land, and has machining workshop, electrical workshop and precision casting workshop with complete sets of production and testing equipment. In 2008, it passed ISO9001: 2008 Quality Management System Certification. In early 2013, after on-site inspection and authentication by SGS, it became audited supplier of Made-in-China, and in May, 2013, it passed ISO/TS16949: 2009 "casting and machining for automotive parts" Quality Management System Certification. 
 
Our company specially designs and manufactures complete sets of building materials equipments, such as paper surface gypsum board production line, gypsum powder production line (natural gypsum and chemical gypsum), fiber cement board production line, calcium silicate board production line, cement production line, AAC block production line, stone production line, etc. Certainly we also supply single machines, spare parts and wearing parts for these production lines; At the same time, we produce some raw materials for the production lines, such as modified starch, foaming agent, glue, etc. 
 
Our company has well-experienced professional engineers and technical teams to ensure our clients with high-quality equipments. The well-skilled installation and commissioning team and high-quality process technologists provide our clients both at home and abroad with full set of technical services to make our clients "buy with reassurance and use with gratification". In recent years, our company has completed building materials equipment projects in the Middle East, Central Asia and Eastern Europe, etc, and has got highly praises for both product quality and after-sale services. 
 
Since established, we have been taking "human oriented, management strengthened, survival with quality, develop with technology" as company spirit, to provide customers with fittest products and win widely their praise. We, DCI, shall always insist on quality principle of "quality first, customer first, team work, continual improvement", and adhere to company philosophy of "honesty oriented, excellence pursue", to realize the aim of "united as one to make us successful and customer satisfied" and to provide better products and services for all old and new customers. "Let our brand remain in the customers' minds forever" is our quality commitment, and we wish to work together with all friends for common development. 
 
Warmly welcome all friends all over the world to our company!

National Standard of Calcined Gypsum
                                                              Standard No.: GB/T 9776-2008
Scope of application:
Gelled material made by dehydrating natural gypsum(raw material). Its main component isβ-GaSO₄·1/2H₂O, without any admixture or additive.
   The natural gypsum should be in conformity with requirements of "gypsum rock(JC/T700) for making cementing material" gypsum rock of Grade 3 or more higher grades.
 
Classification:
It is classified to be three grades: 3.0,2.0,and 1.6 according to its 2h strength(breaking strength).
 
Composition:  
β-GaSO₄·1/2H₂O content(mass fraction) in Calcined gypsum should be not less than 60.0%.

Physical and chemical performance:  

Grade	Fineness(Screen residue of 0.2mm square screen)/%	Setting time		2h strength/MPa
		First setting	Final setting	Breaking strength	Compression  strength
3.0	≤10	≥3	≤30	≥3.0	≥6.0
2.0				≥2.0	≥4.0
1.6				≥1.6	≥3.0

Note: 1Mpa=10.2kgf/cm2

Responsibility of Buyer and Seller
Prepared by Buyer
1.1 Machinery and tools for installation, commission and maintenance
1.2 Transportation tool:2 sets of forklifts
1.3 Power supply system
a. High-voltage power supply
b. Substation and distribution station
1.4. Water supply& storage and drainage system
1.5 Civil engineering: Building construction, equipment foundation(including pre-burying work), steel-concrete structure silos and pools.
1.6 Material used for making machine's platform and supporting frame of equipment
Provided by Buyer
2.1 Providing round-trip ticket and other transportation cost for the Seller's workers
2.2 Providing accommodation and all kinds of necessary extra charges for the Seller's workers during installation and commissioning and training period
2.3 Providing all necessary large tools for installation, such as crane, forklift, welder, acetylene& oxygen cutting machine, etc
2.4 Providing assistant workers to cooperate with the Seller's workers during installing according to the Seller's requirement
2.5 Usage permission for special equipment
Provided by Seller
2.1 Production equipment
2.2 Gypsum Board Production Line,
Providing installation guiding engineers and technical workers
2.3 Providing 1 team leaders and 1 interpreters
2.4 Providing equipment foundation drawings, general arrangement drawing of production line (layout plan, elevation drawing and side view drawing) within 40 days after receiving down payment
2.5 Providing equipments' operation manual during training
2.6 Providing main equipments' general assembly drawing, wiring diagram of control cabinets, PLC computer programs within 7 days after acceptance
2.7 The Seller is in charge of commissioning and training
a. Commissioning: the Seller shall send engineers and technical workers to plant site to do full-scale testing, and the Buyer shall also send assistant staff to cooperate with the Seller's people.
b. The Seller's workers in charge of commissioning will do performance operation, make on-site speeches and answer questions to Buyer's technicians and operation workers under training. During the whole process of testing, both sides shall work together. After Buyer's workers master operation technique, the Seller will hand over the whole running line to the Buyer's for operation and then the training work is finished.
2.8 Within one year after signing the Acceptance Certificate, the Seller shall provide technical consultation to the Buyer for free. If the Seller's people are asked to be on the site, the Buyer shall provide round-way tickets and accommodation abroad.

Environmental protection:
Main pollution sources:
Waste residue: Waste board and board edge cut down, etc.
Waste water: The sediment water left after the fan circulation use in the product process, from washing pool and toilet water.
Noise: mainly is 95Db(A)or so noise from the fan.
Dust: From mixing material and cutting board.
Disposal methods:
Waste residue and disposal: It does not pollute the environment and can be re-used afterreprocessing in gypsum powder production line.
Waste water and disposal: No industrial waste water. The living wastewater is drained into the plant sewage network, and the production wastewater from cleaning floor in the workshops can be recycled after the secondary sedimentation. And the water used in such equipment as fan can also be recycled.
Noise and deposition: Noise, which mainly comes from fan. Besides setting soft joints at the exhaust inlet and exhaust outlet. Set impedance complex mufflers at the exhaust outlet, which can low the noise as much as 30Db (A).
Dust and disposal: Dust collection devices will be equipped in the production process.

Labor sanitation
Safety design
Safety design for factory area
The factory road traffic design and outdoor fire hydrant arrangement will be in conformity with every requirement in "Achitectural Design Fire Prevention Norm"; The pavements and driveways are smooth, unblocked, and there are enough lighting facilities at night; Set covers over the draniage ditches in the factory; Make it easy to go through, discharge, convenient and safe; at the same time do virescence in the whole factory to reduce the dust and noises.
Safety design for workshop
In the workshop, certain safe distance must be left for the main passages and operating passages, between equipments and the building, between equipment and equipment, and between equipment and passages; Set guard rail on all workbench edges; Set covers over drainage ditches; Lighting is enough in the workshop; All electrical equipments have ground protection, and there is overhauling power of 36V to ensure of overhaul safety.
Harmful factor in producing:
Variety of harmful substance: Noises from fan, air compressor, etc.
Measures to reduce harmful factors: Do best to select low noise equipments to reduce the noise from sound source, and meanwhile add anti-vibration soft connectioner and muffler on the fan.
Precautionary measures of safety and sanitation
Protective appliances shall be allotted to each worker according to real working conditions; All equipment is managed by certain person, the detailed operational procedure shall be made. Workers on duty must carry on safety education and corresponding skills training; strictly operate according to operation procedure to ensure the person's security and equipment's good condition; Regularly carry on safety education to staff; Regularly organize safety inspecton to dispel the accident potential in time.
Explosionproof
Explosive materials are not produced and discharged in the production workshop of this project. There is no factor of explosion.
Fire fighting system
Our equipment is not easy to produce fireworks, so don't need any corresponding fire detection device.